Overview of transport racks,
Bearing, window & glass racks
Important details about the Eloorac transport rack
The Eloorac transport rack system is particularly known for its flexibility. It is always possible to build a transport rack in the size you need. The only thing you need to think about at the beginning is the height of the upright “A” parts, i.e. how high the transport frame needs to be. Once an Eloorac basic model has been selected, it can be used in future to assemble transport frames of any theoretical length.
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The LEGO system among the transport racks
The Eloorac transport system can be seen as a kind of “Lego” system. Window transport frames of any length can be created from the standard sets. If you are working with Euro pallets, simply join them together with plastic tape. However, some Eloorac users have had their own large pallets made. Of course, this way you have more stable pallets to begin with, but they are also heavier due to their size.
Imagine the situation in your company. You are faced with the task of transporting relatively narrow windows to the customer. With Eloorac, you now have the option of constructing a very narrow window transport frame. If you take the Euro pallet as a basis, your window transport frame can only be 80 cm wide. The next width would then be 120 cm. Let us now assume that you have to transport very wide window elements to the construction site. You simply assemble several standard window transport frames into one long one. It only takes a few minutes longer. However, you will then have a window transport frame that is customised to your requirements and which your fitters or your customer’s fitters can take back from the construction site with them in a super simple, disassembled and space-saving manner.
Lifting very long pallets
Frequently asked question: I have several Eloorac transport racks on Euro pallets, linked together. If I now drive the forklift truck under the pallets in the centre of the long side, will the outer pallets fall down? Answer: Since you attach the goods to be transported to the transport rack and normally attach additional straps that run above the rack and below the pallets, you are practically putting together a complete package. Your goods and the glass frame, for example, therefore form a single unit. This is why the outer pallets do not fall down.
Cantilever arm Transport and storage rack
We now also offer the Eloorac system as a cantilever version. On 8 levels, you have the option of storing or transporting long aluminium profiles, steel tubes, long roller shutter panels, marquises or other products that are otherwise difficult to store.
Click here for more details: 11.0 Cantilever frames
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Long, longer, extremely long… It works!
A big advantage of the Eloorac transport racks is the possibility of length variability. Many presentations that our customers have provided us with show the use of 2.4 or 3.6 metre long transport racks, for example.
We would like to take this opportunity to thank everyone who sends us pictures of a project. These photos, which we usually rework (so they don’t have to be beautiful), help us to gain the trust of new customers.
Here is an example of a particularly long Eloorac transport frame:
9.6 metre transport rack – 3D representation
9.6 metre transport rack – the reality
individual frame lengths thanks to spacer plates
The illustration shows a transport rack that has been extended to a length that could not otherwise be achieved with standard Euro pallets using spacer plates. The boards are simply held between 2 pallets or placed on the pallets using additional auxiliary strips and then pulled together with PET strapping and a lashing device to form a tight bond.
Possible pallet lengths with spacer plates
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Drawings, dimensions, variants
Click on one of the frames to see the corresponding detailed drawings.
M80 Standard
1,2 x 0,8
2,4 x 0,8
3,6 x 0,8
…
M120 Standard
0,8 x 1,2
1,6 x 1,2
2,4 x 1,2
3,2 x 1,2
M80 Standard
1,2 x 0,8
2,4 x 0,8
3,6 x 0,8
…
M120 Standard
0,8 x 1,2
1,6 x 1,2
2,4 x 1,2
3,2 x 1,2
M80 Standard
1,2 x 0,8
2,4 x 0,8
3,6 x 0,8
… x 0,8
M120 Standard
0,8 x 1,2
1,6 x 1,2
2,4 x 1,2
3,2 x 1,2
M80 Standard
1,2 x 0,8
2,4 x 0,8
3,6 x 0,8
…
M120 Standard
0,8 x 1,2
1,6 x 1,2
2,4 x 1,2
3,2 x 1,2
M80 Standard
1,2 x 0,8
2,4 x 0,8
3,6 x 0,8
…
M120 Standard
0,8 x 1,2
1,6 x 1,2
2,4 x 1,2
3,2 x 1,2
M80 Standard
1,2 x 0,8
2,4 x 0,8
3,6 x 0,8
…
M120 Standard
0,8 x 1,2
1,6 x 1,2
2,4 x 1,2
3,2 x 1,2
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References / Application examples
Photovoltaics – a populare topic
The current energy situation is allowing the photovoltaic sector, among others, to continue to flourish. Of course, sustainable transport of the required solar and photovoltaic modules is also part of such a sustainable topic.
We have already been able to convince many wholesalers as well as smaller craft businesses of the sustainability of the Eloorac transport system. In the entire roof region, many Eloorac racks are now in use for the transportation of solar panels, contributing to the generation of more energy from the sun.
Ideal for small quantities of photovoltaic modules.
An Eloorac transport rack loaded with photovoltaic modules. Often, small quantities of modules need to be shipped. A standard Eloorac rack can accommodate up to 14 module plates, depending on the thickness of the solar panels. Various fastening options ensure secure transportation. Give us a call. We can certainly offer a solution for you as well.
Dimensions of photovoltaic transport racks
Illustration of Eloorac transport racks designed for the transportation of photovoltaic modules. Illustration of Eloorac transport racks designed for the transportation of photovoltaic modules.
Do you have any questions? Give us a call.
Carsten Böttcher
We understand that a lot of information is being presented here, and it may be unclear at times what all of this is about. No worries, that’s normal. However, a good support system often requires all these images and explanations.
To shed light on the matter, I would be pleased if you could call me, and I’ll assist you in finding the right transport rack, roller system, clamping system, or pallet lift set.
It’s not uncommon for us to hear at the end of a consultation, “I’m glad I called.”
So, go ahead and pick up the phone now:
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Assembly of the transport rack.
Tested fastening with PET tape: When assembling an Eloorac transport rack, only fasteners are used, which are typically also used to secure the goods. The fastening or assembly is very simple and can be done quickly. The fastening with PET plastic straps has been tested and proven effective. These are processed with tensioning devices. An Eloorac transport rack is attached to a Euro pallet in less than 1.5 minutes using this method.
Alternative assembly option.
Alternative fastening (not tested): Since tensioning devices are not always available, it is possible to use screw fastenings. By using a screw and a flat iron with threaded perforation, the Eloorac rack is securely clamped to the pallet. This fastening method is not tested but surprisingly stable. You could also use ratchet straps.
Videos for Frame assembly
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Possible pallet connections.
Generally, pallets are also connected using PET straps. Problem: On construction sites or in exhibition construction, a lashing device for processing the PET strap is often not available. As an alternative connection method, ratchet straps or Eloorac connecting plates with screw fastenings can be used here.
Connecting crossbars
When multiple transport racks are assembled into a long glass rack, not only do the pallets need to be connected, but also the crossbars. This connection is also done with PET straps. If these are not available, an alternative could be using a lower-grade ratchet strap.
Detail: Connecting pallets.
Frequently asked question: How do you connect the pallets? On the left side of the image, two Euro pallets are connected in length. On the right, you can see how two Euro pallets are connected laterally. No worries. The pallets will not sag when the forklift lifts the Euro pallet assembly. If the goods on the pallets are securely fastened, you have created a self-contained and stable “package.”
Attaching 120-inch skids
When attaching the long “120” skids on a Euro pallet, it is important to ensure that the PET strap is guided over the middle board of the Euro pool pallet. If this is not done, the PET plastic strap will hang below the pallet in the “air.” Therefore, there is a significant risk that the PET straps may be damaged when the forklift tines are inserted.
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Stability through products
A first impression of an Eloorac transport rack may seem shaky However, once the product to be transported is secured on the transport rack, the Eloorac gains the desired stability. All images are excerpts from the video ‘Stabilization.
The video about stabilization
No video? Click here
Alternative: Stabilization Plat
The alternative is the stabilization plate shown here. The stabilization plate doesn’t necessarily have to be used but makes a tall Eloorac rack more stable, especially when the product to be transported is not yet attached.
Stabilization plates detail
Details regarding the use of the stabilization plate. To transfer stability to additional upright ‘A-parts,’ the standard crossbar ‘Q’ can be inserted into suitable openings.
Overview of stabilization plates
All stabilization plate models for Eloorac transport racks D5, T4, T4B, and T4H.
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Possible fastening
Products can be secured to the Eloorac in various ways. Most openings on an Eloorac transport rack are large enough to accommodate a roof batten of 40×60 mm. These are commonly used in shipping departments. Due to the various openings in the A-parts of the glass blocks, a wide range of fastening options can be implemented.
Close proximity
Here it is well visible that the distance between the upright A-parts can be kept very close due to the slots in the crossbars. The standard crossbar typically used in an Eloorac transport rack allows for a minimum distance of approximately 15 cm. This provides the possibility to transport narrow glass upright as well. Compared to conventional glass racks, the Eloorac glass block can, therefore, save considerable transportation costs. The depicted glass pieces show glass shelves for a shoe store.
ELOORAC testing with a glass load weighing over 1000 kg
This test simulates a full truck emergency brake. Eloorac transport racks are provided with different openings. The lower cut-out, with the 2 upright slots, is used to secure the goods on the transport rack. The securing strap runs in front of the goods, through the 2 slots and under the pallet. If this fastening technology is used on both sides of the transport system, the goods are always forced towards the middle of the pallet and can therefore no longer slide off the transport rack. During this test, the 1000 kg load moved by just 3 mm due to the type of securing.
No video? Click here
High load capacity
Eloorac transport racks are very stable, for example when it comes to the load when cornering sharply, i.e. in a horizontal direction. The illustration on the right shows that a single upright cheek of an Eloorac transport frame has a load capacity of approx. 500 kg when the goods are 1.3 meters high. A standard transport frame, consisting of 2 upright sides, can therefore carry 1,000 kg. A transport rack with 3 upright sides is then equipped with min. 1,500 kg load capacity. You can find out more about the load capacity of an Eloorac transport rack here on the FAQ page: Load capacity of transport rack
This page provides an overview of the transport rack, storage rack, window rack & glass rack models
